{"id":94841,"date":"2022-10-18T13:53:51","date_gmt":"2022-10-18T12:53:51","guid":{"rendered":"https:\/\/am-hub.dk\/3d-printing-design-programme-accelerated-development-at-ceramicspeed\/"},"modified":"2026-04-22T19:56:22","modified_gmt":"2026-04-22T18:56:22","slug":"3d-printing-design-programme-accelerated-development-at-ceramicspeed","status":"publish","type":"post","link":"https:\/\/am-hub.dk\/en\/3d-printing-design-programme-accelerated-development-at-ceramicspeed\/","title":{"rendered":"3D printing design programme accelerated development at CeramicSpeed"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;547213&#8243; css=&#8221;.vc_custom_1771937801029{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;129452&#8243;]CeramicSpeed[\/vc_custom_heading][vc_custom_heading text_size=&#8221;h3&#8243; separator=&#8221;under&#8221; sub_lead=&#8221;yes&#8221; sub_reduced=&#8221;yes&#8221; uncode_shortcode_id=&#8221;174934&#8243; el_class=&#8221;sub-heading-case&#8221;][\/vc_custom_heading][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_horizontal=&#8221;right&#8221; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/4&#8243; uncode_shortcode_id=&#8221;153540&#8243;][vc_single_image media=&#8221;94842&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;170120&#8243; media_link=&#8221;url:https%3A%2F%2Fceramicspeed.com%2Fen-eu|target:_blank&#8221;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; equal_height=&#8221;justify&#8221; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;694279&#8243; css=&#8221;.vc_custom_1771937888644{padding-top: 0px !important;padding-bottom: 100px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image media=&#8221;94845&#8243; media_width_percent=&#8221;100&#8243; media_ratio=&#8221;four-three&#8221; uncode_shortcode_id=&#8221;605774&#8243;][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;194244&#8243;][vc_column_text uncode_shortcode_id=&#8221;687547&#8243;]<strong>In cycling, every gram on the bike counts. CeramicSpeed knows this well, having specialised in bearings for bicycles. That is why the company chose to take part in the innovation programme Design for Additive Manufacturing (DfAM), where they explored whether one of their components could be optimised with 3D printing.  <\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>With the bikes firmly parked in Holstebro, CeramicSpeed has been ensuring fast rotations since 2004, specialising in ceramic ball bearings for cycling. The company already had good experience with 3D printing technology\u2014for example, they use 3D printing for their titanium sprockets, the so-called pulley wheels, which are the world\u2019s lightest. With this experience in their cycling bag, it was therefore an easy decision for CeramicSpeed to say yes to taking part in the DfAM 3D printing design optimisation programme.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;307712&#8243; css=&#8221;.vc_custom_1771938222734{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;105822&#8243;][vc_column_text uncode_shortcode_id=&#8221;937772&#8243;]CeramicSpeed was interested in working with a component\u2014specifically, a bracket on the bike\u2019s rear derailleur, which is used during gear changes to hold the two aforementioned pulley wheels in place.<\/p>\n<p>\u201cToday, our bracket is die-cast in carbon fibre-reinforced polymer, while our pulley wheels are 3D printed when they need to be extravagant and look really good. That is precisely why the idea of also 3D printing the bracket arose\u2014timed with the fact that the opportunity also arose,\u201d says Carsten Ebbesen, R&amp;D Manager at CeramicSpeed.<\/p>\n<p><strong>Use of a new material<\/strong><\/p>\n<p>In connection with 3D printing the bracket, it was also investigated whether it would be possible to change material. The bracket is cast in carbon fibre-reinforced polymer because it is a lightweight and strong material, but in the DfAM programme they attempted to replace carbon fibre with titanium. <\/p>\n<p>\u201cThe two main reasons for 3D printing the bracket were that we wanted to see whether we could print it in titanium to investigate whether we could make it even stronger and smarter with a lattice structure\u2014and at the same time make it lighter,\u201d says Carsten Ebbesen.[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_right&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;204648&#8243;][vc_single_image media=&#8221;94846&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;238297&#8243;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; equal_height=&#8221;justify&#8221; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;182849&#8243; css=&#8221;.vc_custom_1771938351245{padding-top: 0px !important;padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;924857&#8243;][vc_single_image media=&#8221;94843&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;887409&#8243;][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;119941&#8243;][vc_column_text uncode_shortcode_id=&#8221;151893&#8243;]<strong>Potential for further development<\/strong><\/p>\n<p>In the DfAM programme, they succeeded in printing a strong bracket with a lattice structure that also reduced the amount of material. However, to fully complete a new bracket, the weight will also need to be adjusted. <\/p>\n<p>\u201cDuring the project, we have found that the weight is problematic when we 3D print the bracket in titanium. Therefore, the next step will be to investigate whether we can reduce the weight with titanium by making various design changes,\u201d explains Carsten Ebbesen.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>3D printing can make the development process more tangible<\/strong><\/p>\n<p>Although there is still development work to be done on the 3D-printed titanium bracket, Carsten Ebbesen has no doubt that 3D printing has many advantages.<\/p>\n<p>\u201c3D printing has given us the opportunity to have the bracket physically in our hands, and that has been completely different from sitting and making drawings. In addition, we have been able to create lattice structures on the bracket, which are only possible with 3D printing,\u201d says Carsten Ebbesen:<\/p>\n<p>\u201cIt has also been of great value that I have been able to show my colleagues, in concrete terms, what we have produced along the way. This has meant that we have been able to sense where the opportunities were more quickly.\u201d[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;184735&#8243; css=&#8221;.vc_custom_1771939257362{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;451755&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243; el_class=&#8221;list-column&#8221;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;158820&#8243; el_class=&#8221;list-with-check&#8221; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">Results from programmes with Dansk AM Hub<\/h3>\n<ul>\n<li><strong>Material and technology:<\/strong> Titanium printed with Laser Powder Bed Fusion<\/li>\n<li><strong>Weight increase:<\/strong> 188%<\/li>\n<li><strong>Reduction in volume:<\/strong> 43%<\/li>\n<li><strong>Design freedom:<\/strong> High<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243; uncode_shortcode_id=&#8221;609024&#8243;][vc_column_text uncode_shortcode_id=&#8221;174697&#8243;]<strong>No limitations on design<\/strong><\/p>\n<p>Carsten Ebbesen highlights design freedom in particular as one of the major advantages in CeramicSpeed\u2019s experience with 3D printing in the DfAM programme.<\/p>\n<p>\u201cOur view and experience of 3D printing is that it is a fantastic technology because there are no limitations when it comes to design possibilities. At the same time, our products are very design-driven, and appearance matters a great deal to both us and our customers, so the products are welcome to have a \u2018bling\u2019 effect\u2014and we can achieve that with 3D printing,\u201d says Carsten Ebbesen.<\/p>\n<h5><strong>About the DfAM programme<\/strong><\/h5>\n<p>During 2022, Dansk AM Hub, in collaboration with the partners Danish Technological Institute, PLM Group, Hexagon and Wikifactory, guided 15 Danish SMEs through a new innovation programme aimed at strengthening companies so they can benefit even more from the technological and business potential within 3D printing. The programme is called <em>Design for Additive Manufacturing<\/em> (or DfAM) and focuses on spreading 3D printing to small and medium-sized enterprises, as well as providing concrete support and assistance in working with the technology through design. The specific goal of the DfAM programme is to redesign participants\u2019 products or components, enabling these, for example, to be manufactured with greater strength, less material waste, new and improved functionality, and on-demand.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;318002&#8243; css=&#8221;.vc_custom_1771939284069{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;color-lxmt&#8221; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;209440&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column_text uncode_shortcode_id=&#8221;137274&#8243;]<\/p>\n<h3 style=\"text-align: center;\">Is your production setup a limitation\u2014or a strength?<br \/>\nAnd are there new opportunities?<\/h3>\n<p>[\/vc_column_text][vc_button button_color=&#8221;accent&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|title:Meet%20the%20team|&#8221; uncode_shortcode_id=&#8221;151971&#8243; el_class=&#8221;c2a-btn&#8221; button_color_type=&#8221;uncode-palette&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;189621&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;170261&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;109169&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">About the company<\/h3>\n<p>[\/vc_column_text][vc_single_image media=&#8221;94844&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;751218&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;149809&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h5 style=\"color: white !important;\">CeramicSpeed<\/h5>\n<p>N\u00f8rg\u00e5rdsvej 3, 7500 Holstebro<\/p>\n<p>Number of employees: 86<\/p>\n<p>CeramicSpeed is a Danish company that is an inventor and specialist in the manufacture of ceramic ball bearings for cycling and industrial machinery. These hybrid bearings combine a steel bearing race with balls made of silicon nitride.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;50&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;144415&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column column_width_use_pixel=&#8221;yes&#8221; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; column_width_pixel=&#8221;900&#8243; uncode_shortcode_id=&#8221;175239&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_custom_heading text_color=&#8221;color-xsdn&#8221; heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; uncode_shortcode_id=&#8221;600238&#8243; text_color_type=&#8221;uncode-palette&#8221;]Is your production setup a limitation\u2014or a strength? And are there new opportunities?[\/vc_custom_heading][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;139587&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<p style=\"text-align: center;\">Get input on how hybrid production can support your business strategy.<\/p>\n<p>[\/vc_column_text][vc_button button_color=&#8221;color-xsdn&#8221; radius=&#8221;btn-square&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|&#8221; button_color_type=&#8221;uncode-palette&#8221; uncode_shortcode_id=&#8221;188121&#8243; el_class=&#8221;blue-btn&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row]<\/p>\n<\/div><span class=\"et_bloom_bottom_trigger\"><\/span>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; 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