{"id":95544,"date":"2022-03-14T09:40:40","date_gmt":"2022-03-14T08:40:40","guid":{"rendered":"https:\/\/am-hub.dk\/benben-hand-builds-better-bicycles-with-3d-printed-components\/"},"modified":"2026-04-22T20:04:23","modified_gmt":"2026-04-22T19:04:23","slug":"benben-hand-builds-better-bicycles-with-3d-printed-components","status":"publish","type":"post","link":"https:\/\/am-hub.dk\/en\/benben-hand-builds-better-bicycles-with-3d-printed-components\/","title":{"rendered":"BenBen hand-builds better bicycles with 3D-printed components"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;547213&#8243; css=&#8221;.vc_custom_1771937801029{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;657176&#8243;]BenBen[\/vc_custom_heading][vc_custom_heading text_size=&#8221;h3&#8243; separator=&#8221;under&#8221; sub_lead=&#8221;yes&#8221; sub_reduced=&#8221;yes&#8221; uncode_shortcode_id=&#8221;145580&#8243; el_class=&#8221;sub-heading-case&#8221;][\/vc_custom_heading][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_horizontal=&#8221;right&#8221; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/4&#8243; uncode_shortcode_id=&#8221;153540&#8243;][vc_single_image media=&#8221;95545&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;623450&#8243; media_link=&#8221;url:https%3A%2F%2Fbenben.dk%2F|target:_blank&#8221;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; equal_height=&#8221;justify&#8221; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;694279&#8243; css=&#8221;.vc_custom_1771937888644{padding-top: 0px !important;padding-bottom: 100px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image media=&#8221;93687&#8243; media_width_percent=&#8221;100&#8243; media_ratio=&#8221;four-three&#8221; uncode_shortcode_id=&#8221;102987&#8243;][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;194244&#8243;][vc_column_text uncode_shortcode_id=&#8221;132888&#8243;]In professional cycling, it is important\u2014indeed, almost crucial\u2014to achieve exactly the right balance between strength and weight. No one knows this better than BenBen Cykler, which manufactures hand-built bicycle frames, and this is why the company chose to take part in the 3D print design optimisation programme, Design for Additive Manufacturing (DfAM), where they explored the possibility of optimising several different custom components using 3D printing. <\/p>\n<p>In the video, you can hear co-owner Ari Rosenzweig explain how 3D printing helps BenBen push the bike to the limit.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;307712&#8243; css=&#8221;.vc_custom_1771938222734{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;105822&#8243;][vc_column_text uncode_shortcode_id=&#8221;109843&#8243;]<a href=\"https:\/\/benben.dk\/\">BenBen Cykler<\/a> is a small company with a bicycle workshop and shop on Amager, from where they, among other things, produce hand-built bicycle frames in steel and titanium\u2014frames that are built entirely from scratch. BenBen wanted to explore some of the possibilities of metal 3D printing and therefore took part in the design optimisation <a href=\"https:\/\/am-hub.dk\/am-sustain\/\">programme<\/a> Design for Additive Manufacturing (DfAM).[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_right&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;204648&#8243;][vc_single_image media=&#8221;95546&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;617935&#8243;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;184735&#8243; css=&#8221;.vc_custom_1771939257362{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;451755&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243; el_class=&#8221;list-column&#8221;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;220115&#8243; el_class=&#8221;list-with-check&#8221; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">Results from programmes with Dansk AM Hub<\/h3>\n<ul>\n<li>Enormous design freedom and the ability to make more complex parts<\/li>\n<li>Lower weight than before<\/li>\n<li>Higher strength\u2014and a better strength-to-weight ratio<\/li>\n<li>Financial advantage with smaller order sizes, avoiding large inventories<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243; uncode_shortcode_id=&#8221;609024&#8243;][vc_column_text uncode_shortcode_id=&#8221;119046&#8243;]In the project, BenBen optimised various parts\u2014both entirely new parts and existing parts that have been redesigned. Specifically, this involved a small part for a seatpost and some parts for the frame itself. Here, they succeeded in reducing the weight while maintaining strength, resulting in an optimised strength-to-weight ratio.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;318002&#8243; css=&#8221;.vc_custom_1771939284069{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;color-lxmt&#8221; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;209440&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column_text uncode_shortcode_id=&#8221;137274&#8243;]<\/p>\n<h3 style=\"text-align: center;\">Is your production setup a limitation\u2014or a strength?<br \/>\nAnd are there new opportunities?<\/h3>\n<p>[\/vc_column_text][vc_button button_color=&#8221;accent&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|title:Meet%20the%20team|&#8221; uncode_shortcode_id=&#8221;151971&#8243; el_class=&#8221;c2a-btn&#8221; button_color_type=&#8221;uncode-palette&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;189621&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;170261&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;109169&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">About the company<\/h3>\n<p>[\/vc_column_text][vc_single_image media=&#8221;95548&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;709233&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;152781&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h5 style=\"color: white !important;\">BenBen<\/h5>\n<p>Annasvej 2, 2900 Hellerup<\/p>\n<p>Number of employees: 4<\/p>\n<p>BenBen Cykler is a small company with a bicycle workshop and a shop on Amager. Here, they produce, among other things, handmade bicycle frames in steel and titanium.[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243; uncode_shortcode_id=&#8221;972405&#8243;][vc_column_text uncode_shortcode_id=&#8221;195674&#8243;]At the same time, BenBen highlights the enormous design freedom as well as short lead times for custom components in small quantities as major advantages\u2014not to mention the financial benefits, as BenBen could manage with smaller production runs instead of previously having to order thousands of parts for it to make economic sense.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; back_color=&#8221;color-lxmt&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;881954&#8243; back_color_type=&#8221;uncode-palette&#8221; el_id=&#8221;quote&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;120248&#8243;][vc_column_text text_lead=&#8221;yes&#8221; uncode_shortcode_id=&#8221;801997&#8243; el_class=&#8221;quote-text&#8221; css=&#8221;.vc_custom_1775039001126{padding-bottom: 30px !important;}&#8221;]<\/p>\n<p style=\"text-align: center;\">&#8220;3D printing is exactly the right method to use for this new part we have made. It is a very, very small part, and if it were to be made using traditional machining on a CNC machine, it would require an extremely large amount of machining\u2014and very detailed, very fine, and very small. And I think it would become quite complicated to make.&#8221;<\/p>\n<p>[\/vc_column_text][vc_single_image media=&#8221;95549&#8243; media_width_percent=&#8221;80&#8243; media_ratio=&#8221;one-one&#8221; shape=&#8221;img-circle&#8221; uncode_shortcode_id=&#8221;326490&#8243;][vc_column_text uncode_shortcode_id=&#8221;223160&#8243;]<\/p>\n<p style=\"text-align: center;\"><strong>Ari Rosenzweig<\/strong><br \/>\nCo-owner, BenBen<\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;50&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;144415&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column column_width_use_pixel=&#8221;yes&#8221; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; column_width_pixel=&#8221;900&#8243; uncode_shortcode_id=&#8221;175239&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_custom_heading text_color=&#8221;color-xsdn&#8221; heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; uncode_shortcode_id=&#8221;600238&#8243; text_color_type=&#8221;uncode-palette&#8221;]Is your production setup a limitation\u2014or a strength? And are there new opportunities?[\/vc_custom_heading][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;139587&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<p style=\"text-align: center;\">Get input on how hybrid production can support your business strategy.<\/p>\n<p>[\/vc_column_text][vc_button button_color=&#8221;color-xsdn&#8221; radius=&#8221;btn-square&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|&#8221; button_color_type=&#8221;uncode-palette&#8221; uncode_shortcode_id=&#8221;188121&#8243; el_class=&#8221;blue-btn&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row]<\/p>\n<\/div><span class=\"et_bloom_bottom_trigger\"><\/span>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;547213&#8243; css=&#8221;.vc_custom_1771937801029{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;657176&#8243;]BenBen[\/vc_custom_heading][vc_custom_heading text_size=&#8221;h3&#8243; separator=&#8221;under&#8221; sub_lead=&#8221;yes&#8221; [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":93688,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[560,563],"tags":[],"class_list":["post-95544","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-improved-product-functionality","category-new-business-models"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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