{"id":96165,"date":"2025-03-16T10:11:49","date_gmt":"2025-03-16T09:11:49","guid":{"rendered":"https:\/\/am-hub.dk\/serman-tipsmark-optimises-key-for-hydraulic-equipment-saves-time-material-and-money\/"},"modified":"2026-04-22T20:09:59","modified_gmt":"2026-04-22T19:09:59","slug":"serman-tipsmark-optimises-key-for-hydraulic-equipment-saves-time-material-and-money","status":"publish","type":"post","link":"https:\/\/am-hub.dk\/en\/serman-tipsmark-optimises-key-for-hydraulic-equipment-saves-time-material-and-money\/","title":{"rendered":"Serman &amp; Tipsmark optimises key for hydraulic equipment: Saves time, material and money"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;547213&#8243; css=&#8221;.vc_custom_1771937801029{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;170937&#8243;]Serman &amp; Tipsmark A\/S[\/vc_custom_heading][vc_custom_heading text_size=&#8221;h3&#8243; separator=&#8221;under&#8221; sub_lead=&#8221;yes&#8221; sub_reduced=&#8221;yes&#8221; uncode_shortcode_id=&#8221;711324&#8243; el_class=&#8221;sub-heading-case&#8221;]From six weeks to two weeks \u2013 shorter lead time through 3D-print design optimisation[\/vc_custom_heading][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_horizontal=&#8221;right&#8221; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/4&#8243; uncode_shortcode_id=&#8221;153540&#8243;][vc_single_image media=&#8221;96167&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;867896&#8243; media_link=&#8221;url:https%3A%2F%2Fwww.serman-tipsmark.dk%2F|target:_blank&#8221;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; equal_height=&#8221;justify&#8221; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;694279&#8243; css=&#8221;.vc_custom_1771937888644{padding-top: 0px !important;padding-bottom: 100px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image media=&#8221;92728&#8243; media_width_percent=&#8221;100&#8243; media_ratio=&#8221;four-three&#8221; uncode_shortcode_id=&#8221;107168&#8243;][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;194244&#8243;][vc_column_text uncode_shortcode_id=&#8221;195111&#8243;]<span lang=\"DA\"><a href=\"https:\/\/www.serman-tipsmark.dk\/\">Serman &amp; Tipsmark<\/a> works with hydraulics and, among other things, builds test rigs for hydraulic components. The company saw potential to optimise various components with 3D printing and therefore chose to explore this further in the design optimisation programme <a href=\"https:\/\/am-hub.dk\/am-sustain\/\">Design for Additive Manufacturing<\/a> (DfAM).<\/span><\/p>\n<p>In the video, design engineer Rune Simonsen talks about Serman &amp; Tipsmark\u2019s experiences with 3D printing.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;10&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;3&#8243; back_image=&#8221;85487&#8243; overlay_color=&#8221;accent&#8221; overlay_alpha=&#8221;80&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;115126&#8243; overlay_color_type=&#8221;uncode-palette&#8221;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; expand_height=&#8221;yes&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;162778&#8243; el_id=&#8221;counters&#8221;][vc_row_inner row_inner_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;169024&#8243;][vc_column_inner column_width_use_pixel=&#8221;yes&#8221; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; column_width_pixel=&#8221;900&#8243;][vc_custom_heading text_color=&#8221;color-xsdn&#8221; heading_semantic=&#8221;h3&#8243; text_size=&#8221;h4&#8243; uncode_shortcode_id=&#8221;927302&#8243; text_color_type=&#8221;uncode-palette&#8221;]Savings[\/vc_custom_heading][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_inner_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;4&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column_inner column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;sm&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;4&#8243; align_mobile=&#8221;align_center_mobile&#8221; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;529043&#8243;][vc_icon icon=&#8221;fa fa-bar-chart&#8221; icon_color=&#8221;color-xsdn&#8221; size=&#8221;fa-4x&#8221; uncode_shortcode_id=&#8221;186692&#8243; icon_color_type=&#8221;uncode-palette&#8221;][\/vc_icon][uncode_counter value=&#8221;32&#8243; counter_color=&#8221;color-xsdn&#8221; weight=&#8221;900&#8243; uncode_shortcode_id=&#8221;923700&#8243; suffix=&#8221;%&#8221; counter_color_type=&#8221;uncode-palette&#8221;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;460150&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<p style=\"text-align: center;\">Cost<\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;sm&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;4&#8243; align_mobile=&#8221;align_center_mobile&#8221; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;621950&#8243;][vc_icon icon=&#8221;fa fa-clock2&#8243; icon_color=&#8221;color-xsdn&#8221; size=&#8221;fa-4x&#8221; uncode_shortcode_id=&#8221;665358&#8243; icon_color_type=&#8221;uncode-palette&#8221;][\/vc_icon][uncode_counter value=&#8221;66&#8243; counter_color=&#8221;color-xsdn&#8221; weight=&#8221;900&#8243; uncode_shortcode_id=&#8221;127901&#8243; suffix=&#8221;%&#8221; counter_color_type=&#8221;uncode-palette&#8221;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;175583&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<p style=\"text-align: center;\">Time<\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;307712&#8243; css=&#8221;.vc_custom_1771938222734{padding-top: 50px !important;padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;105822&#8243;][vc_column_text uncode_shortcode_id=&#8221;233192&#8243;]<\/p>\n<h3>The case \u2013 overview and context<\/h3>\n<p>In the DfAM programme, the North Jutland-based company Serman &amp; Tipsmark looked at two possible items for 3D printing \u2013 a pallet and a \u201ckey\u201d, respectively. It turned out that the costs of 3D printing the pallet were immediately too high, so the company chose to take a closer look at optimising the key. The key is constructed with a so-called spline at one end, and at the other end there is a hole with a keyway \u2013 in other words, a relatively complex part that takes time to machine.[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_right&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; uncode_shortcode_id=&#8221;204648&#8243;][vc_single_image media=&#8221;96171&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;121291&#8243;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;184735&#8243; css=&#8221;.vc_custom_1771939257362{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;451755&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243; el_class=&#8221;list-column&#8221;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;163166&#8243; el_class=&#8221;list-with-check&#8221; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">Results from programmes with Dansk AM Hub<\/h3>\n<ul>\n<li>79% weight reduction compared to the original<\/li>\n<li>Shorter lead time: From 6 weeks to 2 weeks<\/li>\n<li>32% price reduction with 3D printing in aluminium<\/li>\n<li>The choice fell on titanium, where the price is comparable to traditional manufacturing<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243; uncode_shortcode_id=&#8221;609024&#8243;][vc_column_text uncode_shortcode_id=&#8221;209808&#8243;]\u201cWe chose to take part in the programme because we have many projects where there are only a few pieces of each part. The potential is to identify where we can optimise weight \u2013 so if it is a hydraulic block, we might be able to do some flow optimisation and make smaller parts than we usually do,\u201d explains Rune Simonsen, design engineer at Serman &amp; Tipsmark.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;318002&#8243; css=&#8221;.vc_custom_1771939284069{padding-bottom: 50px !important;}&#8221;][vc_column column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;color-lxmt&#8221; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;209440&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column_text uncode_shortcode_id=&#8221;137274&#8243;]<\/p>\n<h3 style=\"text-align: center;\">Is your production setup a limitation\u2014or a strength?<br \/>\nAnd are there new opportunities?<\/h3>\n<p>[\/vc_column_text][vc_button button_color=&#8221;accent&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|title:Meet%20the%20team|&#8221; uncode_shortcode_id=&#8221;151971&#8243; el_class=&#8221;c2a-btn&#8221; button_color_type=&#8221;uncode-palette&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;189621&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; shadow=&#8221;std&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;170261&#8243; back_color_type=&#8221;uncode-solid&#8221; back_color_solid=&#8221;#0903d4&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;109169&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h3 style=\"color: white !important;\">About the company<\/h3>\n<p>[\/vc_column_text][vc_single_image media=&#8221;96170&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;323450&#8243;][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;158663&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<h5 style=\"color: white !important;\">Serman &amp; Tipsmark A\/S<\/h5>\n<p>Maltvej 12, 9700 Br\u00f8nderslev<\/p>\n<p>Number of employees: 57<\/p>\n<p>Since 1994, Serman &amp; Tipsmark has designed, developed and produced custom-engineered hydraulic systems for a very broad, global customer segment.[\/vc_column_text][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_column_text uncode_shortcode_id=&#8221;918301&#8243;]<\/p>\n<h3 style=\"text-align: left;\">Value and impact for the company<\/h3>\n<p style=\"text-align: left;\">The potential benefits for Serman &amp; Tipsmark of having the key 3D printed include time savings, as production time is approximately halved compared to conventional machining. There is also a benefit in terms of reduced weight, and although it is not critical for this part, it still matters because the price of 3D printing decreases as material is saved. Several design iterations of the key were made, and the result ended up being a weight reduction of up to 79% in titanium \u2013 and in aluminium, the price could be up to 32% lower than conventional manufacturing.  <\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;50&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; uncode_shortcode_id=&#8221;144415&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column column_width_use_pixel=&#8221;yes&#8221; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; back_color=&#8221;accent&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; column_width_pixel=&#8221;900&#8243; uncode_shortcode_id=&#8221;175239&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_custom_heading text_color=&#8221;color-xsdn&#8221; heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; uncode_shortcode_id=&#8221;600238&#8243; text_color_type=&#8221;uncode-palette&#8221;]Is your production setup a limitation\u2014or a strength? And are there new opportunities?[\/vc_custom_heading][vc_column_text text_color=&#8221;color-xsdn&#8221; uncode_shortcode_id=&#8221;139587&#8243; text_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<p style=\"text-align: center;\">Get input on how hybrid production can support your business strategy.<\/p>\n<p>[\/vc_column_text][vc_button button_color=&#8221;color-xsdn&#8221; radius=&#8221;btn-square&#8221; border_width=&#8221;0&#8243; link=&#8221;url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|&#8221; button_color_type=&#8221;uncode-palette&#8221; uncode_shortcode_id=&#8221;188121&#8243; el_class=&#8221;blue-btn&#8221;]Contact us today[\/vc_button][\/vc_column][\/vc_row]<\/p>\n<\/div><span class=\"et_bloom_bottom_trigger\"><\/span>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; content_parallax=&#8221;0&#8243; 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