{"id":96438,"date":"2026-03-16T09:57:36","date_gmt":"2026-03-16T08:57:36","guid":{"rendered":"https:\/\/am-hub.dk\/bewi-significantly-reduces-tool-weight-and-achieves-greater-flexibility\/"},"modified":"2026-04-22T20:13:30","modified_gmt":"2026-04-22T19:13:30","slug":"bewi-significantly-reduces-tool-weight-and-achieves-greater-flexibility","status":"publish","type":"post","link":"https:\/\/am-hub.dk\/en\/bewi-significantly-reduces-tool-weight-and-achieves-greater-flexibility\/","title":{"rendered":"BEWI significantly reduces tool weight and achieves greater flexibility"},"content":{"rendered":"

[vc_row row_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”547213″ css=”.vc_custom_1771937801029{padding-top: 50px !important;padding-bottom: 50px !important;}”][vc_column width=”3\/4″][vc_custom_heading text_size=”h1″ uncode_shortcode_id=”206992″]BEWI[\/vc_custom_heading][vc_custom_heading text_size=”h3″ separator=”under” sub_lead=”yes” sub_reduced=”yes” uncode_shortcode_id=”147722″ subheading=”Greater design freedom that creates value for the business” el_class=”sub-heading-case”]25% shorter lead time through 3D print design optimisation[\/vc_custom_heading][\/vc_column][vc_column column_width_percent=”100″ position_horizontal=”right” position_vertical=”middle” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/4″ uncode_shortcode_id=”153540″][vc_single_image media=”96439″ media_width_percent=”100″ uncode_shortcode_id=”640552″ media_link=”url:https%3A%2F%2Fbewi.com%2F%3Flang%3Dda|target:_blank”][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ overlay_alpha=”50″ equal_height=”justify” gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”694279″ css=”.vc_custom_1771937888644{padding-top: 0px !important;padding-bottom: 100px !important;}”][vc_column width=”1\/2″][vc_single_image media=”92521″ media_width_percent=”100″ media_ratio=”four-three” uncode_shortcode_id=”682026″ media_link=”url:https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DBmpE7B5Vxqo%26t%3D1s|title:https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DBmpE7B5Vxqo%26t%3D1s|target:_blank”][\/vc_column][vc_column column_width_percent=”100″ position_vertical=”middle” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/2″ uncode_shortcode_id=”194244″][vc_column_text uncode_shortcode_id=”394572″]In the 3D print design programme Design for Additive Manufacturing (DfAM), the polystyrene manufacturer BEWI succeeded in reducing both the weight, cost, and lead time of some of the tools used in the process\u2014and they also appear to be more efficient.<\/p>\n

In the video, Development Manager Ole Krebs from BEWI talks about the design programme and the potential of 3D printing technology.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=”10″ override_padding=”yes” h_padding=”2″ top_padding=”3″ bottom_padding=”3″ back_image=”94304″ overlay_color=”accent” overlay_alpha=”80″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”157122″ overlay_color_type=”uncode-palette”][vc_column column_width_percent=”100″ gutter_size=”3″ expand_height=”yes” overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/1″ uncode_shortcode_id=”162778″ el_id=”counters”][vc_row_inner row_inner_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ shift_y=”0″ z_index=”0″ uncode_shortcode_id=”169024″][vc_column_inner column_width_use_pixel=”yes” align_horizontal=”align_center” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/1″ column_width_pixel=”900″][vc_custom_heading text_color=”color-xsdn” heading_semantic=”h3″ text_size=”h4″ uncode_shortcode_id=”927302″ text_color_type=”uncode-palette”]Savings[\/vc_custom_heading][\/vc_column_inner][\/vc_row_inner][vc_row_inner row_inner_height_percent=”0″ overlay_alpha=”50″ gutter_size=”4″ shift_y=”0″ z_index=”0″][vc_column_inner column_width_percent=”100″ align_horizontal=”align_center” gutter_size=”2″ overlay_alpha=”50″ radius=”sm” shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”4″ align_mobile=”align_center_mobile” mobile_width=”0″ width=”1\/3″ uncode_shortcode_id=”529043″][vc_icon icon=”fa fa-bar-chart” icon_color=”color-xsdn” size=”fa-4x” uncode_shortcode_id=”186692″ icon_color_type=”uncode-palette”][\/vc_icon][uncode_counter value=”53″ counter_color=”color-xsdn” weight=”900″ uncode_shortcode_id=”322347″ suffix=”%” counter_color_type=”uncode-palette”][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”460150″ text_color_type=”uncode-palette”]<\/p>\n

Cost<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner column_width_percent=”100″ align_horizontal=”align_center” gutter_size=”2″ overlay_alpha=”50″ radius=”sm” shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”4″ align_mobile=”align_center_mobile” mobile_width=”0″ width=”1\/3″ uncode_shortcode_id=”621950″][vc_icon icon=”fa fa-clock2″ icon_color=”color-xsdn” size=”fa-4x” uncode_shortcode_id=”665358″ icon_color_type=”uncode-palette”][\/vc_icon][uncode_counter value=”25″ counter_color=”color-xsdn” weight=”900″ uncode_shortcode_id=”129390″ suffix=”%” counter_color_type=”uncode-palette”][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”175583″ text_color_type=”uncode-palette”]<\/p>\n

Time<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner column_width_percent=”100″ align_horizontal=”align_center” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/3″ uncode_shortcode_id=”105309″][vc_icon icon=”fa fa-leaf3″ icon_color=”color-xsdn” size=”fa-4x” uncode_shortcode_id=”133191″ icon_color_type=”uncode-palette”][\/vc_icon][uncode_counter value=”5″ counter_color=”color-xsdn” weight=”900″ uncode_shortcode_id=”213852″ suffix=”%” counter_color_type=”uncode-palette”][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”148488″ text_color_type=”uncode-palette” css=”.vc_custom_1771940061817{margin-top: 18px !important;}”]<\/p>\n

CO2<\/p>\n

[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”307712″ css=”.vc_custom_1771938222734{padding-top: 50px !important;padding-bottom: 50px !important;}”][vc_column column_width_percent=”100″ position_vertical=”middle” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/2″ uncode_shortcode_id=”105822″][vc_column_text uncode_shortcode_id=”205147″]<\/p>\n

The case \u2013 overview and context<\/h3>\n

BEWI<\/a> is a plastics company that produces polystyrene\u2014also known as Styrofoam\u2014in customised solutions. In our 3D print design optimisationprogramme<\/a> DfAM, the company looked at optimising one of the tools used in the moulding process. The goal was to achieve a printed solution that could provide flexibility\u2014and it succeeded. During the programme, BEWI optimised the tool design and thereby primarily reduced the weight by 74% compared to traditional tooling, while also improving time-to-market by, among other things, cutting lead time by 25%.[\/vc_column_text][\/vc_column][vc_column column_width_percent=”100″ position_vertical=”middle” align_horizontal=”align_right” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/2″ uncode_shortcode_id=”204648″][vc_single_image media=”96444″ media_width_percent=”100″ uncode_shortcode_id=”125832″][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”184735″ css=”.vc_custom_1771939257362{padding-bottom: 50px !important;}”][vc_column column_width_percent=”100″ gutter_size=”3″ overlay_alpha=”50″ radius=”std” shadow=”std” shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/3″ uncode_shortcode_id=”451755″ back_color_type=”uncode-solid” back_color_solid=”#0903d4″ el_class=”list-column”][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”479990″ el_class=”list-with-check” text_color_type=”uncode-palette”]<\/p>\n

Results of the programme with Dansk AM Hub<\/h3>\n
    \n
  • Enormous design freedom and flexibility<\/li>\n
  • 25% shorter lead time<\/li>\n
  • 53% price reduction compared to traditional tooling<\/li>\n
  • 74% weight reduction compared to traditional tooling<\/li>\n<\/ul>\n

    [\/vc_column_text][\/vc_column][vc_column column_width_percent=”100″ position_vertical=”middle” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”2\/3″ uncode_shortcode_id=”609024″][vc_column_text uncode_shortcode_id=”265014″]\u201cIt provides enormous flexibility and represents a potential where, by optimising the tool, we can offer more complex and better solutions in terms of both quality and cost, and thereby address the challenges that our machine settings cannot help us with. In addition, we are seeing signs that the optimised component can increase our production capacity and reduce energy consumption in production if we implement it broadly\u2014simply because it is more efficient,\u201d says Ole Krebs, Development Manager at BEWI.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”318002″ css=”.vc_custom_1771939284069{padding-bottom: 50px !important;}”][vc_column column_width_percent=”100″ align_horizontal=”align_center” gutter_size=”3″ back_color=”color-lxmt” overlay_alpha=”50″ radius=”std” shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/1″ uncode_shortcode_id=”209440″ back_color_type=”uncode-palette”][vc_column_text uncode_shortcode_id=”137274″]<\/p>\n

    Is your production setup a limitation\u2014or a strength?
    \nAnd are there new opportunities?<\/h3>\n

    [\/vc_column_text][vc_button button_color=”accent” border_width=”0″ link=”url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|title:Meet%20the%20team|” uncode_shortcode_id=”151971″ el_class=”c2a-btn” button_color_type=”uncode-palette”]Contact us today[\/vc_button][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”189621″][vc_column column_width_percent=”100″ gutter_size=”3″ overlay_alpha=”50″ radius=”std” shadow=”std” shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/3″ uncode_shortcode_id=”170261″ back_color_type=”uncode-solid” back_color_solid=”#0903d4″][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”109169″ text_color_type=”uncode-palette”]<\/p>\n

    About the company<\/h3>\n

    [\/vc_column_text][vc_single_image media=”96441″ media_width_percent=”100″ uncode_shortcode_id=”165852″][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”874165″ text_color_type=”uncode-palette”]<\/p>\n

    Carmo A\/S<\/h5>\n

    \u00d8sterled 30, 4300 Holb\u00e6k<\/p>\n

    Number of employees: 52<\/p>\n

    BEWI is a leading European supplier of packaging, component, and insulation solutions. Through a circular business model, the Group produces raw materials and goods, while used materials are collected and recycled into new products.[\/vc_column_text][\/vc_column][vc_column width=”2\/3″][vc_column_text uncode_shortcode_id=”177911″]Overall, BEWI sees great potential in 3D printing. Today, the company faces production challenges that machine settings cannot solve\u2014but by optimising the tool with 3D printing, BEWI achieves greater design freedom, meaning it can offer a more complex solution.[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=”0″ back_color=”color-lxmt” overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”881954″ back_color_type=”uncode-palette” el_id=”quote”][vc_column column_width_percent=”100″ position_vertical=”middle” gutter_size=”3″ overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/1″ uncode_shortcode_id=”120248″][vc_column_text text_lead=”yes” uncode_shortcode_id=”907834″ el_class=”quote-text” css=”.vc_custom_1775041563950{padding-bottom: 30px !important;}”]<\/p>\n

    “It provides enormous flexibility and represents a potential where, by optimising the tool, we can offer more complex and better solutions in terms of both quality and cost, and thereby address the challenges that our machine settings cannot help us with. In addition, we are seeing signs that the optimised component can increase our production capacity and reduce energy consumption in production if we implement it broadly\u2014simply because it is more efficient.” <\/p>\n

    [\/vc_column_text][vc_single_image media=”96442″ media_width_percent=”80″ media_ratio=”one-one” shape=”img-circle” uncode_shortcode_id=”657332″][vc_column_text uncode_shortcode_id=”200052″]<\/p>\n

    Ole Krebs<\/strong>
    \nDevelopment Manager, BEWI<\/p>\n

    [\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=”50″ override_padding=”yes” h_padding=”2″ top_padding=”3″ bottom_padding=”3″ back_color=”accent” overlay_alpha=”50″ gutter_size=”3″ column_width_percent=”100″ shift_y=”0″ z_index=”0″ content_parallax=”0″ uncode_shortcode_id=”144415″ back_color_type=”uncode-palette”][vc_column column_width_use_pixel=”yes” position_vertical=”middle” align_horizontal=”align_center” gutter_size=”3″ back_color=”accent” overlay_alpha=”50″ shift_x=”0″ shift_y=”0″ shift_y_down=”0″ z_index=”0″ medium_width=”0″ mobile_width=”0″ width=”1\/1″ column_width_pixel=”900″ uncode_shortcode_id=”175239″ back_color_type=”uncode-palette”][vc_custom_heading text_color=”color-xsdn” heading_semantic=”h3″ text_size=”h3″ uncode_shortcode_id=”600238″ text_color_type=”uncode-palette”]Is your production setup a limitation\u2014or a strength? And are there new opportunities?[\/vc_custom_heading][vc_column_text text_color=”color-xsdn” uncode_shortcode_id=”139587″ text_color_type=”uncode-palette”]<\/p>\n

    Get input on how hybrid production can support your business strategy.<\/p>\n

    [\/vc_column_text][vc_button button_color=”color-xsdn” radius=”btn-square” border_width=”0″ link=”url:https%3A%2F%2Fam-hub.dk%2Fteamet%2F|” button_color_type=”uncode-palette” uncode_shortcode_id=”188121″ el_class=”blue-btn”]Contact us today[\/vc_button][\/vc_column][\/vc_row]<\/p>\n<\/div><\/span>","protected":false},"excerpt":{"rendered":"

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