Maico Nordic A/S
With 3D printing, Maico Nordic avoids costly tooling expenses and can produce customised solutions faster, more flexibly, and with a lower climate footprint.
The challenge: High tooling costs for small production runs
Maico Nordic faced a classic challenge in small-batch production: the customer wanted a special version of an existing component, but the existing injection moulding tool could not be modified. A new tool would cost EUR 34,000, and with a production need of only 500 units, it was neither financially nor time-wise sustainable to proceed with traditional manufacturing.
The solution: Tool-free 3D printing
By switching to SLS 3D printing in PA12, Maico Nordic could:
- Avoid the investment in a new moulding tool.
- Adapt the design (e.g., hole placement) without retooling.
- Reduce lead time from 60 days to 14 days.
- Achieve a total unit price of EUR 20.90 per unit, incl. modifications—without start-up costs.
This made it possible to deliver quickly on a smaller order without tying up capital in tooling or inventory.
Result: High flexibility and rapid market response
With 3D printing, Maico Nordic achieved:
- Greater flexibility in product development and customisation.
- Reduced time-to-market—production could start immediately.
- Scalability: the technology is particularly advantageous for batches under 2,500 units, where tooling costs would otherwise dominate.
Is your production setup a limitation—or a strength?
And are there new opportunities?
About the company
Maico Nordic A/S
Orionvej 2B, 7430 Ikast
Number of employees: 9
Maico Nordic delivers high-quality and innovative ventilation solutions for commercial markets.
Is your production setup a limitation—or a strength? And are there new opportunities?
Get input on how hybrid production can support your business strategy.
