Maico Nordic eliminates the need for tooling and achieves faster, greener production
With 3D printing, Maico Nordic avoids costly tooling expenses and can produce customised solutions faster, more flexibly, and with a lower climate footprint.
Measurable results
This is how much Maico Nordic has saved
%
time
%
CO₂e
The challenge: High tooling costs for small production runs
Maico Nordic faced a classic challenge in small-batch production: the customer wanted a special version of an existing component, but the existing injection moulding tool could not be modified. A new tool would cost EUR 34,000, and with a production need of only 500 units, it was neither financially nor time-wise sustainable to proceed with traditional manufacturing.
The solution: Tool-free 3D printing
By switching to SLS 3D printing in PA12, Maico Nordic was able to:
- Avoid the investment in a new mould tool.
- Adapt the design (e.g., hole placement) without retooling.
- Reduce lead time from 60 days to 14 days.
- Achieve an overall unit price of EUR 20.90 per unit, incl. modifications-without start-up costs.
This made it possible to deliver quickly on a smaller order without tying up capital in tooling or inventory.
Result: High flexibility and rapid market response
With 3D printing, Maico Nordic achieved:
- Greater flexibility in product development and customisation.
- Reduced time-to-market-production could start immediately.
- Scalability: the technology is particularly advantageous for batches under 2,500 units, where tooling costs would otherwise dominate.
About the company
Maico Nordic A/S
Location
Ikast, Central Jutland
Number of employees
9
Info
Maico Nordic delivers high-quality and innovative ventilation solutions for business markets.
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